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Automatic Lines for Cups Technical features
Schemes

Automatic production lines for cups manufactured by Vicentini, are designed to produce not only cups but also bowls and concave round items of different shapes and dimensions.
Possible output up to 1200 pieces/hour with 2-shaping-heads line FTV 2160 and up to 900 pieces/hour with 1-shaping-head line FTV 1180.
This lines are composed of:
- Clay feeder: a belt elevator collects the clay rods and translates them to the pug mill in which the body mass is homogenised and de-aired.
- Shaping unit: is a machine that produces required item by means of one or two spindles. These spindles can be heated according to set temperature, can turn with variable speed and can also shift horizontally (undercut).
- Conveyor: this mechanism shifts the plaster moulds inside the dryer thanks to an intermittent movement synchronised with the pace of the shaping unit.
- Dryer: a series of blowing stations carry out a quick leatherhard drying by forced convection. It is equipped with a gas burner and aerothermic circuit with possibility of controlling and regulating of the temperature.
- Transfer: this device picks up the shaped and dried items and places them on the finishing unit.
- Finishing machine: it carries out the finishing of the rims of shaped items thanks to 2 or more wet sponging stations.

 
FTV 2160 FTV 2160 Automatic production line
with two shaping heads
FTV 1180FTV 1180 Automatic production line with one shaping head FTV 1180FTV 1180 Shaping head unit FTV 2160 FTV 2160 Shaping head units
FTV 2160FTV 2160 Rotating finishing machine
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TECHNICAL FEATURES

PRODUCTION PIECES/HOUR (approx.)
Cups  
FTV 1180 FTV 2160



Max. dimensions
(mm)
ø165xh127 ø160xh120
Pieces/hour 500÷900 1000÷1200
Saurces  



Diametres
(mm)
ø200 ø200
Pieces/hour 600*÷850* 1000÷1200
Pots  


Max. dimensions (mm) ø165xh127 ø160xh120
Pieces/hour 400÷850 800÷1100
* May be obtained with different finishing device.
MAX. DIMENSIONS OF SHAPING
PLASTER MOULDS
 
FTV 1180 FTV 2160
Max. dimensions
(mm)
ø240xh150 ø240xh150
Max. dimensions
(mm)
ø240xh150 ø240xh150
Max. dimensions
(mm)
ø240xh150 ø240xh150
The production rate depends on the type of plaster moulds. The shaping time is approximately the same as for internal shaping.

  FTV 1180 FTV 2160
Installed power kW 20 36
Thermic power Kcal/h 80.000 80.000
Ventilation delivery m3/h 7500 20.000
Fuel used   CH4/GPL CH4/GPL
Number of plaster moulds   36 124
Operators necessary   1 1(+1)
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FTV 1180FTV 1180

FTV 2160

FTV 1180 PLANT
1 - Feeding belt
2 - Deairing pug mill
3 - Shaping unit
4 - Dryer
5 - Electric switchboard
6 - Finishing unit
WS - Water feeding
WW - Water discharge
AS - Air suction
ES - Electrical suction
GS - Gas suction
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